"""valve_model / identify_valve 离线自测(不碰硬件)。 运行: python test_valve_model.py """ import csv import math import tempfile from pathlib import Path from valve_model import ( P_ATM, CRITICAL_RATIO, ValveModel, abs_pressure, f_ratio, ) def _close(a, b, rel=1e-6): return abs(a - b) <= rel * max(1.0, abs(a), abs(b)) def test_f_ratio(): assert f_ratio(0.4) == 1.0 assert f_ratio(CRITICAL_RATIO) == 1.0 assert f_ratio(1.0) == 0.0 assert f_ratio(1.1) == 0.0 expected = math.sqrt( 1.0 - ((0.7 - CRITICAL_RATIO) / (1.0 - CRITICAL_RATIO)) ** 2 ) assert _close(f_ratio(0.7), expected) def test_abs_pressure(): assert _close(abs_pressure(0.0), P_ATM) assert _close(abs_pressure(300.0), 300.0 + P_ATM) def test_valve_model_roundtrip(): # A_eff 随行程线性递减(x 越大开度越小、面积越小)。 table = [(800.0, 0.5), (900.0, 0.25), (1000.0, 0.0)] model = ValveModel(table, motor_open=800.0, motor_closed=1000.0) assert _close(model.area_from_stroke(900.0), 0.25) assert _close(model.area_from_stroke(850.0), 0.375) assert _close(model.stroke_from_area(0.25), 900.0) # 阻塞流(P2=0 表压 → r≈0.2 < 0.528),flow_ss 与 feedforward_stroke 互逆。 for x in (800.0, 850.0, 900.0, 1000.0): q = model.flow_ss(x, 400.0, 0.0) x_back = model.feedforward_stroke(q, 400.0, 0.0) assert _close(x, x_back, rel=0.01), (x, q, x_back) # 亚声速(P2=300 表压 → r≈0.8)。 q = model.flow_ss(900.0, 400.0, 300.0) assert _close(model.feedforward_stroke(q, 400.0, 300.0), 900.0, rel=0.01) def test_non_monotonic_raises(): table = [(800.0, 0.5), (900.0, 0.1), (1000.0, 0.3)] try: ValveModel(table, motor_open=800.0, motor_closed=1000.0) except ValueError: return raise AssertionError("非单调表应抛 ValueError") def test_identify_end_to_end(): import identify_valve # 构造合成扫点 CSV:每个 step 30 个采样点,全程稳态。 rows = [] for step, x in enumerate((800.0, 900.0, 1000.0)): a_eff = (1000.0 - x) / 400.0 # 单调递减的真值 q_ss = a_eff * (400.0 + P_ATM) # 阻塞流,F=1 for i in range(30): rows.append({ "time_s": f"{step * 10 + i * 0.1:.6f}", "step_index": step, "opening_pct": 100.0 - step * 50.0, "motor_position": x, "flow_before_slm": "", "flow_after_slm": q_ss, "pressure_before_kpa": 400.0, "pressure_after_kpa": 0.0, "P_abs_ratio": "", "is_ratio_smaller_than_0.528": "Y", }) with tempfile.TemporaryDirectory() as tmp: csv_path = Path(tmp) / "sweep.csv" out_path = Path(tmp) / "model.json" with csv_path.open("w", newline="", encoding="utf-8-sig") as f: writer = csv.DictWriter(f, fieldnames=list(rows[0].keys())) writer.writeheader() writer.writerows(rows) model, steady, table, dropped, stats = identify_valve.identify( csv_path, tail=20, out_path=str(out_path) ) assert len(table) == 3, table assert stats["choked"] == 3 assert not dropped for x, a in table: assert _close(a, (1000.0 - x) / 400.0, rel=0.01), (x, a) loaded = ValveModel.load(str(out_path), 800.0, 1000.0) assert _close(loaded.area_from_stroke(900.0), 0.25, rel=0.01) if __name__ == "__main__": tests = [ test_f_ratio, test_abs_pressure, test_valve_model_roundtrip, test_non_monotonic_raises, test_identify_end_to_end, ] for test in tests: test() print(f"PASS {test.__name__}") print("全部通过")