从 MT2-AM8 模拟量模块迁移到 Easy521 PLC(Modbus TCP)

- 读取 D700(阀后流量)、D710(阀后压力)、D720(阀前压力),
  读用功能码 03,0~32000 线性映射到各自量程(300 SLM / 400 kPa / 300 kPa)
- 输出 D730(电机位置,0~10V),写用功能码 06,行程仍为 0~1000、死区 800
- 复用 MT2 骨架,保留 get_flow/get_pressure/set_motor_position 接口,
  channel 参数改为直接 Modbus 地址
- config.py 新增 PLC 设置,保留 MT2AM8 设置为死代码(MT2AM8Client 类保留)
- 同步更新 README.md 中的硬件接线、配置默认值与模块职责描述
This commit is contained in:
2026-09-01 17:03:26 +08:00
parent abab25326a
commit 5888b4ccce
10 changed files with 507 additions and 374 deletions
+25 -20
View File
@@ -36,15 +36,15 @@ from flow_control import opening_to_motor_position
# 实验参数(可在本文件修改,不影响 config.py)
# ---------------------------------------------------------------------------
# 四个传感器的 AI 通道(0 起始,MT2-AM8 AI0~AI3)。
# “后”= 控流阀出口侧(靠近流量计/负载一侧),沿用 config 的原始通道
# “前”= 控流阀入口侧(靠近减压阀一侧),为本次新增传感器,请按实际接线确认。
PRESSURE_AFTER_CHANNEL = config.PRESSURE_INPUT_CHANNEL # 后压力,默认 0
FLOW_AFTER_CHANNEL = config.FLOW_INPUT_CHANNEL # 后流量,默认 1
PRESSURE_BEFORE_CHANNEL = 2 # 前压力(新增,需确认)
FLOW_BEFORE_CHANNEL = None # 前流量(新增,需确认
# 控流阀前后传感器的 PLC 寄存器地址(直接 Modbus 地址)。
# “后”= 控流阀出口侧(靠近流量计/负载一侧),沿用 config 的原始地址
# “前”= 控流阀入口侧(靠近减压阀一侧),按实际接线确认。
PRESSURE_AFTER_CHANNEL = config.PRESSURE_AFTER_ADDR # 后压力 D710
FLOW_AFTER_CHANNEL = config.FLOW_AFTER_ADDR # 后流量 D700
PRESSURE_BEFORE_CHANNEL = config.PRESSURE_BEFORE_ADDR # 前压力 D720
FLOW_BEFORE_CHANNEL = None # 前流量(暂无传感器
MOTOR_CHANNEL = config.MOTOR_OUTPUT_CHANNEL # AO 通道
MOTOR_CHANNEL = config.MOTOR_OUTPUT_ADDR # 电机输出 D730
# 开度扫描:0%~100%,默认 5% 间隔,共 21 个开度值,随机打乱。
OPENING_MIN_PCT = 0.0
@@ -430,7 +430,7 @@ def check_safety(pressure_before, flow_before, pressure_after, flow_after):
def set_opening(hardware, opening_pct):
"""把 0~100% 开度换算成反向电机行程并下发给 MT2-AM8"""
"""把 0~100% 开度换算成反向电机行程并下发给 PLC"""
position = opening_to_motor_position(
opening_pct,
config.MOTOR_OPEN_POSITION,
@@ -485,7 +485,7 @@ def build_logger():
# ---------------------------------------------------------------------------
def parse_args(argv=None):
parser = argparse.ArgumentParser(description="MT2-AM8 气体流量开环扫点实验")
parser = argparse.ArgumentParser(description="PLC 气体流量开环扫点实验")
parser.add_argument("--min", type=float, default=OPENING_MIN_PCT,
help=f"扫描起始开度(%%),默认 {OPENING_MIN_PCT:.0f}")
parser.add_argument("--max", type=float, default=OPENING_MAX_PCT,
@@ -507,7 +507,7 @@ def run(args):
logger = build_logger()
try:
from PcControl import MT2AM8Client
from PcControl import Easy521ModbusClient
except ModuleNotFoundError as exc:
if exc.name and exc.name.startswith("pymodbus"):
logger.critical(
@@ -517,12 +517,17 @@ def run(args):
return 6
raise
hardware = MT2AM8Client(
host=config.MT2AM8_HOST,
port=config.MT2AM8_PORT,
slave_id=config.MT2AM8_SLAVE_ID,
pressure_range=config.PRESSURE_RANGE_KPA,
flow_range=config.FLOW_METER_RANGE_SLM,
hardware = Easy521ModbusClient(
host=config.PLC_HOST,
port=config.PLC_PORT,
slave_id=config.PLC_SLAVE_ID,
flow_addr=config.FLOW_AFTER_ADDR,
flow_range=config.FLOW_AFTER_RANGE_SLM,
pressure_before_addr=config.PRESSURE_BEFORE_ADDR,
pressure_before_range=config.PRESSURE_BEFORE_RANGE_KPA,
pressure_after_addr=config.PRESSURE_AFTER_ADDR,
pressure_after_range=config.PRESSURE_AFTER_RANGE_KPA,
motor_output_addr=config.MOTOR_OUTPUT_ADDR,
)
openings = generate_openings(
@@ -538,10 +543,10 @@ def run(args):
exit_code = 0
try:
logger.info("正在连接 MT2-AM8 %s:%s", config.MT2AM8_HOST, config.MT2AM8_PORT)
logger.info("正在连接 PLC %s:%s", config.PLC_HOST, config.PLC_PORT)
connected = bool(hardware.connect())
if not connected:
logger.critical("无法连接 MT2-AM8,实验中止")
logger.critical("无法连接 PLC,实验中止")
exit_code = 2
return exit_code
@@ -671,7 +676,7 @@ def run(args):
hardware.disconnect()
except Exception:
exit_code = max(exit_code, 5)
logger.exception("断开 MT2-AM8 时发生异常")
logger.exception("断开 PLC 时发生异常")
if recorder is not None:
try: